Ismail Flanges is a leading manufacturer and exporter of Carbon Steel Long Weld Neck Flanges in Jakarta, Indonesia. Our long weld neck flanges are designed for high-temperature, high-pressure applications where firm support and structural strength are needed. Made of high–quality carbon steel, these flanges ensure smooth flow transitions and are generally employed in heat exchangers, reactors, and pressure vessels. Manufactured in ASME and ANSI specifications, Ismail Flanges delivers accurate dimensions, deep necks, and strong welding joints for power plants’ crucial piping systems, chemical plant, and offshore systems.
Long Weld Neck Flanges made of Carbon Steel consist mainly of ASTM A105 grade carbon steel with a composition of 0.1–0.3% carbon and traces of elements like manganese and phosphorus. These flanges provide a tensile strength of 485–620 MPa and yield strength of 250–415 MPa. They have a temperature resistance of -29°C to 425°C and still retain their strength under harsh conditions. The long neck provides superior stress distribution and allows for direct welding into vessels or pipe systems, so they can be used for long periods of time in pressure-demanding installations.
| Specification | ASTM A694 / ASME SA694 |
|---|---|
| Size Chart | 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000 |
| Standards | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Pressure Rating ANSI | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| UNI | 6Bar 10Bar 16Bar 25Bar 40Bar |
| EN | 6Bar 10Bar 16Bar 25Bar 40Bar |
| Coating | Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized |
| Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Production Technique | Forged, Heat treated and machined |
| Connect Type/ Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove |
| Special design | As per your drawing AS, ANSI, BS, DIN and JIS |
| Test | Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector |
| Equipment | Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc |
| Manufacturer of | ANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc. B.S: BS4504 , BS3293, BS1560, BS10 DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 ASTM A694 F316 Carbon Steel Flanges |
| Grades | Carbon Steel A105, LF2, IS2062, A36, F42, F52, F56, F60, F65, F70, F80 |
| Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 | |
Ismail Flanges, a premier supplier in Indonesia, Jakarta, specializes in high-quality Carbon Steel Long Weld Neck Flanges, valued for their exceptional durability, corrosion resistance, precise engineering, and suitability across diverse industrial applications.
Carbon Steel Long Weld Neck Flanges are employed in applications where reinforced connections to pressure vessels, columns, or large diameter piping systems are needed. Power plants, high-pressure steam lines, nuclear plants, and refineries are typical applications. The long neck results in smooth transition of stress, which makes them suitable for cyclic loading or high-temperature applications. It is also employed in offshore platforms and heat exchangers where vibration resistance and strength are required. These flanges serve to preserve structural integrity and increase the lifespan of sophisticated piping networks in severe service conditions.
| ASME/ANSI B 16.5 | Long Weld Neck Flange |
| PRESSURE CLASS | 150, 300, 400, 600, 900, 1500, 2500 |
| ASME/ANSI B 16.47 | Long Weld Neck Flange [Series A & B],Welding Neck Flange |
| PRESSURE CLASS | 75, 150, 300, 400, 600, 900 |
| ASME/ANSI B 16.36 | Long Weld Neck Flange |
| PRESSURE CLASS | 300, 400, 600, 900, 1500, 2500 |
| PRESSURE CLASS | PN 2.5 TO PN 40 |
| BS 4504[PART 1] | Hubbed Slip-On |
| PRESSURE CLASS | PN 2.5 TO PN 400 |
| BS 1560 BOSS | Hubbed Slip-On Hubbed Threaded |
| PRESSURE CLASS | 150, 300, 400, 600, 900, 1500, 2500 |
| BS10 | Plate Slip-On Flange, Slip-On Boss Flange |
| TABLE | D, E, F, H |
| DIN FLANGES | DIN 2527, 2566, 2573, 2576, 2641,2642, 2655, 2656, 2627, 2628, 2629, 2631, 2632, 2633, 2634, 2635, 2636, 2637,2638, 2673 |
| PRESSURE CLASS | PN 6 TO PN 100 |
Yes, we offer custom sizes for Carbon Steel Long Weld Neck Flanges to meet specific project needs. Our team at Ismail Flanges is committed to providing tailored solutions for all your requirements. For more details, contact us at sales@ismailflanges.id.
We are renowned for delivering products with precise, accurate dimensions. Each product undergoes thorough testing, both destructive and non-destructive, to ensure quality before being shipped to our customers.
Our team is ready to assist you. Contact us for any queries or personalized solutions.
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